Materials

NCS has done a huge job of material characterizations and of processes development, in order to spread and improve the functionality and aesthetic of prototypes. The materials for Rapid Prototyping of NCS were studied and realized entirely in our NCS Lab laboratories with the aim of improving their quality and to guarantee the exclusivity of the raw material. They are also the only ones on the market to be completely organic and 100% recyclable.

Our main technology is SLS (Selective Layer Sintering), allows the creation of parts through the selective sintering of progressive layers that form objects, starting from a CAD 3D mathematical model. This technology offers many economic benefits, is rapid, flexible and highly automated, also avoids the production costs of molds and other tools.

Now the freedom of applications opens the development potencial of every new project, making ideas closer than ever to reality.

Polymeric composite developed by NCS for the SLS technology. Thanks to the excellent mechanical properties can replace the printed component or machined solid. Is suitable for various surface finishes, including paints and coatings.

Look: metal gray.

Applications: various, from biomedical to the applied motorsport.

Polymeric material developed by NCS for the SLS technology, for which is able to replace functional parts. Ideal for use in applications subject to moderate loads and temperatures up to 100 °C, excellent as a base for paint and coatings.

Look: ivory white and average surface roughness at the rough.

Applications: automotive, design, biomedical and medical devices.

Material studied and developed to replace whenever possible the working model, thanks to its excellent mechanical properties and to usage with SLS technology.

Look: dark metal gray.

Applications: various, from biomedical to the applied motorsport.

Composite polymeric material developed by NCS with ART (Augmented Rapid Technology) and specific for SLS station. XtremeHS+ presents mechanical characteristics of the laminate carbon was designed specifically for racing and motorsport applications but it is great for components subject to normal to high stresses and operating temperatures.

Appearance: carbon metallic gray.

Applications: motorsport, automotive, aerospace, defense.

Polymeric material developed by NCS for the SLS technology, for which is able to replace functional parts. Ideal for use in applications subject to moderate loads and temperatures up to 100 °C, excellent as a base for paint and coatings. XtremeWHITE | MD complies with ISO 10993-5, ISO 10993-10 and USP class IV for biocompatibility, is therefore especially suitable for biomedical applications.

Look: ivory white and average surface roughness at the rough.

Applications: biomedical, miscellaneous.

New material developed by Newcast Services for SLS technology to satisfy the increasing demand of RP for motor racing market. XTremeEVO2002 leads RP technology to new application horizons.

Look: metal gray.

Applications: racing, automtive, motorsport, design, furniture, biomedical, aerospace, packaging, architecture.

Composite polymeric material developed by NCS with ART (Augmented Rapid Technology) and specific for SLS station. XtremeHS+ presents mechanical characteristics of the laminate carbon was designed specifically for racing and motorsport applications but it is great for components subject to extremely high stresses and operating temperatures.

Appearance: carbon metallic gray.

Applications: motorsport, automotive, aerospace, defense.

CeramicBIO is an epoxy coating vitrified, chemical resistant, non-toxic to food, solvent, filled and 100% responsive. It is applicable on any surface and even in poorly ventilated environments subject to mold growth or exposed to particularly aggressive fluids.

This material developed for SLS technology allows to realize flexible components with different shore hardness values.

Look: white matte, rought surface.

Applications: great for making O-rings, flexible joints and gaskets with complex shapes.

Ceramic material developed for SLA technology. Has very high dimensional and surface finish accuracy without an accurate manual processing. It is great for wind tunnel applications and for high temperature applications as well.

Appearance: Matt white, smooh and translucent.

Applications: motorsport, wind tunnel, aerospace, defence, marine engineering, design, architecture, biomedical applications.

Innovative material, with great potential: it allows you to create photoluminescent components and accessories in 7 different colors. Good for the construction of objects with complex shapes and a sophisticated design. The mechanical characteristics are very similar to those of the SLS Xtreme, reason for which is excellent not only for decorative but also for the construction of structures and functional prototypes.

Look: white matte, 7 different photoluminescece glowing colours in the dark. 

Applications: design, safety, furniture, automotive, aerospace.

Composite material developed by NCS with ART (Augmented Rapid Technology) for productions in SLS in order to provide flexible and unbreakable applications for technical clothing. FlexSTAR is paintable, sewable and bondable and allows to create unbreakable components with a great mix of high structural strength, high resistance to elongation and programmable flexibility. .

Appearance: RAL color of your choice.

Applications: ideal for technical and sports apparel, automotive.

New material developed by Newcast Services and its R & D to meet the needs of greater weight/surface in all areas of application of RP technology. Good for the construction of the ballast in particular areas until now not accessible.

Look: metal gray.

Applications: motorsport, automotive.

AlSi10Mg is metal material developed for the DLMS technology with good casting properties and reduced weight. It is  often used for parts with complex geometries and thin walls, which may be exposed to high loads. The parts can be machined, spark-eroded, welded, micro shot-peened, polished and coated, if required.

Applications: Functional prototypes, Series-production parts, Motorsports, Automotive/Series Production, Aerospace Interior.

Ti64 is a metal alloy designed for DMLS technology. It is characterized for having excellent mechanical properties and corrosion resistance, combined with low specific weight and high definition in geometries. Ti64ELI meets the requirements of the ASTM F 136 norm.

Applications: functional prototypes, series-production parts, aerospace, motorsports and motor racing, biomedical implants.

Material for DMLS technology, for making components in a superalloy characterized by having excellent mechanical properties (strength, hardness etc.), corrosion resistance and temperature resistance. Nickel-free product (< 0.1 % nickel content) fulfils the mechanical and chemical specifications of ISO 5832-4 and ASTM F75 for cast CoCrMo implant alloys.

Applications: functional prototypes, series-production parts, mechanical engineering, biomedical applications, dental and medical implants.

Network

NCS Lab
Metarials and R&D specialists

Medical Devices Factory
Biomedical and orthopaedic design

Rapid Inside
Motorsport, racing e automotive